Fully automatic heat staking machines

Srcoll

Heat staking machines

Fully automatic heat staking machines

The fully automatic B7207 and B7210 Inline heat staking systems are suitable for the BHS HOT JET® hot air staking process, the BHS HOT STAMP® hot stamp staking process or the BHS HOT AIR process. Up to 12 riveting points can be processed as standard, more riveting points in special systems. An integrated transport system brings the workpiece carrier or panel into the cell, where the component is processed in the desired cycle time.

The B7812 and B7515/B7530 Inline heat staking machines are fully automatic heat staking machines for joining thermoplastics, specially designed for the BHS HOT AIR® heat staking technology. Due to the separated process steps of heating and forming, the cycle time can be reduced to a minimum and is only dependent on the heating process. Depending on the customer's requirements for the conveyor belt system and the individual equipment, the machine platform B7812 and B7515/B7530 can be selected.

The B7500 family is suitable for all processes, especially those with particularly large components. The joined component is quickly and safely transferred from the conveyor belt to the processing stations and automatically transferred back to the conveyor belt after processing. The concept as a modular platform makes it possible to set up several stations for a high number of riveting points and / or different processes in one heat staking system.

B7207 / B7210 Inline

Fully automatic heat staking machine for series production

Product flyer

Features

Suitable for the heat staking processes BHS HOT STAMP® and BHS HOT JET®.

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols 

Recipe management

Benefits

Freely adjustable process parameters

Compact and robust

Complete process monitoring

Product data tracking during production

High degree of automation, inline capability

Modular product-specific cell design 

Technical data B7207 / B7210

B7207 B7210
Dimensions (WxHxD) 700 x 1.135 x 2.020 mm 1.000 x 1.135 x 2.020 mm
Max. Component height ca. 500 mm ca. 250 mm
Working height ca. 920 mm ca. 960 mm
Electrical supply 400 V / 50 Hz, 32 A Fuse protection
Pneumatic supply 200 l/min at 6 bar, 20°C
Weight ca. 300 kg ca. 500 kg

Configuration and expansion options

The B72xx series from bdtronic is a compact machine platform that can be equipped in many ways and is therefore available in many variations.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Database connection MDE/BDE, traceability 

Riveting from below with BHS HOT STAMP® possible 

Number of riveting heads according to the number of riveting points, cycle time requirement and defined process time 

Additional movement of the rivet heads with axis system possible

Component handling

Conveyor belt system 

Fully automated process 

Integration into production lines and automation processes

B7812 BHS HOT AIR® 

The joined component is quickly and safely placed by a robot from the conveyor belt onto the magnetic belt and automatically placed back onto the conveyor belt after processing.

Product flyer

Features

Fully automatic cell

Suitable for the BHS HOT AIR® hot-air riveting process

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Recipe management

Benefits

Freely adjustable process parameters

Compact and robust

Complete process monitoring

Highest output on a narrow footprint

Quick-change tools for multi-product production

High strength connections

Clean process

Alternative heating methods for temperature-sensitive component environments

Product data tracking during production

High degree of automation, inline capability

Modular product-specific cell design

Technical data B7812 BHS HOT AIR® 

Dimensions (WxHxD) 1.200 mm 2.200 mm 1.625 mm
Separate control cabinet with cable bridge (WxHxD) 1.600 mm 2.200 mm 600 mm
Max. component size ca. 240 mm max. 500 g
Working height ca. 950 mm
Electrical supply 3P/N/PE 400V 32A 50Hz
Pneumatic supply per rivet button 200nl/min, 6bar, 20ºC
Weight ca. 1.400 kg

Configuration and expansion options

The heat staking systems from bdtronic can be flexibly configured according to the area of application and perfectly matched to the respective application. The following variation options are available.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Pin inspection, riveting result inspection 

Database connection MDE/BDE, traceability

Component handling

Conveyor belt system 

Robot handling 

Magnetic belt transport system in cell 

Fully automated process 

Integration into production lines and automation processes

B7515 / B7530 BHS HOT AIR® Inline

The B7515 BHS HOT AIR® machine is particularly suitable for large component sizes.

Features

Fully automatic cell

Suitable for the BHS HOT AIR® heat staking process 

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Recipe management

Benefits

Freely adjustable process parameters

Compact and robust 

Complete process monitoring

High strength connections

Clean process

Alternative heating methods for temperature-sensitive component environments

Product data tracking during production

High degree of automation, inline capability

Modular product-specific cell design (B7530 is double cell B7515)

Technical data B7500

Dimensions (WxHxD) 1190/1490/1800 mm x 2200 mm x 1600 (different widths due to cell family)
Working height ca. 9500mm
Electrical supply CEE-plug 3P/N/PE 400V 16/32A 50Hz
Pneumatic supply per rivet head 200nl/min, 6 bar, 20ºC

Configuration and expansion options

The heat staking systems from bdtronic can be flexibly configured according to the area of application and perfectly matched to the respective application. The following variation options are available.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Pin inspection, riveting result inspection 

Database connection MDE/BDE, traceability 

Component handling

Conveyor belt system 

Fast transport system in cell 

Fully automated process 

Integration into production lines and automation processes 

Sales
Contact our sales team for more information. Take advantage of our many years of experience and know-how in selecting the right hot rivet technology.
Sales worldwide