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Dispensing machines and dispensing equipment

Dispensing machines

Optimal dispensing results

The advantages of bdtronic's machine solutions lie in the flexible combination of machine, material preparation, and dispensing process—perfectly tailored to the respective application and material. We use standardized modules for each technology to design, test, and implement specific solutions for different industries. Our components for dispensing systems are comprehensive: we have various mixing systems and pump solutions, among other things, to implement each dispenser machine individually, with the dispensing media and processes determining the technology used.

In addition, we enable comprehensive process monitoring to ensure high-quality and reliable dispensing results. Parameters such as temperature, pump pressure, and barrel fill level can be continuously monitored depending on the system to ensure safe processes.

Our dispensing equipment covers the entire production environment, from prototype and sample construction to individual component manufacturing and small and large series production. Our goal is to achieve optimum quality for every machine component. An integrated early warning system enables us to closely monitor existing components in series production and procure machine replacement parts promptly as needed. Using RFID tags, our dispensing machines can also adapt the material recipe or dosing quantity to the respective component type.Using RFID tags, our dispensing machines can also adapt the material recipe or dosing quantity to the respective component type.

Process control in detail

Dispensing machines

Our dispensing equipment for reaction casting resins are characterized by maximum reliability. Customer-specific modifications can be easily integrated into the modular, standardized design of a bdtronic solution. These can include multiple dispensing heads, combined plasma applications, and the dispensing process, as well as swivel heads for different dispensing angles in a single cell. We are also specialists in dispensing systems with turntables and oven technology for preheating components and curing adhesives and casting compounds. This results in first-class individual solutions that are ideally tailored to your process – from bonding and sealing to the application and casting of single and multi-component resins.

 

Dispensing Applications

Dispensing Methods

Dispensing Media

Mixing Units

Fully automatic dispensing equipment

Fully automatic dispensing equipment solves all types of dispensing tasks – bonding, sealing, potting, applying thermally conductive pastes – precisely and reliably. An automatic dispensing system can be used to process 1C or 2C dispensing materials that are mixed statically or dynamically. Thanks to their high degree of automation, our market-driven dispensing systems increase your productivity while maintaining the highest quality.

We offer a wide range of dispensing technology with different travel ranges: The B5090 is a fully automatic cell with a 3D axis system for a wide variety of applications and enables the dispensing of single and multi-component materials. It can be designed as a 1- or 2-head dispensing system and offers complete process monitoring. The B5200, B5600, and B5800 models are fully automatic dispensing machines for processing components in series production with a 3D axis system, freely adjustable mixing ratio, and a high degree of automation. All dispensing equipment from bdtronic can be flexibly configured depending on the area of application of the machines.

Semi-automatic dispensing equipment

A semi-automatic dispensing system is the perfect solution for processing components individually or as pallets in spot, circle, and contour potting. Semi-automatic dispensing systems from bdtronic offer a fully automatic, fully monitored dispensing process with manual loading and unloading for processing 1C/2C dispensing materials that are mixed statically or dynamically.

The compact B3000 dispensing machine requires minimal space – a semi-automatic cell with a precise and fast 3D axis system and freely adjustable mixing ratios for the A and B component pumps. The B5080 is a semi-automatic dispensing cell with a small footprint for lean production in lines, also with a 3D axis system, and is characterized by flexible and easy handling.

Vacuum dispensing equipment

Our vacuum casting machines are suitable for dispensing processes under vacuum, such as potting or sealing. Each dispenser machine is characterized by its compact design, ease of use, continuous process monitoring, and product data tracking.

The B5300-V is a semi-automatic vacuum dispensing machine with a 2D axis system (X, Y) in the vacuum chamber with an additional motorized Z-axis and fast vacuum evacuation. With the B5200-V and the B5600-V, we offer two fully automatic vacuum dispensing machines with an enlarged travel range, which also allow for multiple head applications. Additional 3-chamber systems can significantly reduce the cycle times of the dispensing systems.

Dispensing systems for integration

With our integration systems, we offer you a comprehensive process module for various applications such as the application of thermal pastes, bonding, sealing, or potting under atmosphere. The B5000 offers a comprehensive process module with different axis systems. The dispenser machine in the cantilever or gantry system is suitable for high production rates and can be integrated into your manufacturing process as a complete package. The 3D axis system mounted on a tabletop enables the dispensing of single and multi-component materials.

Manual workstations

Manual dispensing machines and manual workstations are suitable for various dispensing processes in small series production and single-part processing. They are the ideal dispensing system for beginners or small series and are characterized by their compact design and optimal freedom of movement. Dispensing systems such as the B1000 from bdtronic enable the dispensing of single and multi-component materials as well as the processing of low-viscosity to paste-like reaction casting resins. Pot life monitoring and automatic rinsing always ensure safe processes.

Industrial ovens

With our standard ovens, we offer dispensing and heat treatment from a single source: Our industrial ovens cure casting compounds such as epoxies, polyurethanes, and silicones or preheat components to a specific temperature before potting. Thanks to adjustable longitudinal flow, the parts are heated or dried homogeneously in the industrial ovens. Continuous ovens from bdtronic are also space-saving, energy-efficient, and feature a fan and a heating register. All processes and parameters of the industrial ovens can be viewed and adjusted via the control elements.

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Contact our sales team for more information. Together we will find the right configuration for your metering application and dispensing equipment.
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Material preparation

Clean material preparation is essential to achieve consistently high quality of the material and processes in the dispensing system. Our material preparation systems are suitable for low-viscosity as well as high-viscosity to paste-like, filler-rich, and abrasive dispensing materials from cartridges and large containers. The material determines what is important during preparation. Different material preparation systems are available for dispensing systems to optimally match the material preparation to the material and product.