Semi-automatic heat staking machines

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Heat staking systems

Semi-automatic heat staking machines

The machines of the B72xx series can be equipped with sliding slides or a rotary indexing table, as well as with the necessary number of riveting heads to meet typical cycle time requirements from the automotive industry. They are available in widths of 700 mm (B7207) and 1,000 mm (B7210). Depending on the customer's requirements, there is a choice between the heating stamp technology BHS HOT STAMP® or the BHS HOT AIR®.

By changing the machine programme and the component fixture, and if necessary the product-specific tools, different products can be machined on the machine. Thus, it stands out for the highest flexibility.

The B7712 BHS HOT AIR® machine is designed as a modular platform and meets all the requirements of the automotive (electronics) industry for process reliability, shortest possible cycle time and flexibility. Due to the separate heating and forming process steps and the fast transport system, the cycle time can be reduced to a minimum and is only dependent on the heating process or the loading and unloading time by the operator. The joined component is quickly and safely placed on the magnetic belt by a lifting unit and automatically ejected again for unloading. The machine can be integrated into a lean production process.

A lower-priced alternative are the machines of the B7500 family for manual loading and unloading of large components, to which the BHS HOT AIR® and BHS HOT STAMP® technologies can be applied. Here, the heating and forming process steps run sequentially, so that the total machine cycle is longer than with the B7712 machine.  

B3000

Semi-automatic heat staking machine for manual assembly for a wide range of applications. Sequential processing of the riveting points per component with one process head.

Features

Suitable for all heat staking processes: BHS HOT STAMP® or BHS HOT AIR®.

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Recipe management

Benefits

Freely adjustable process parameters

Precise and fast axis system

Compact and robust

Complete process monitoring

High flexibility

Maximum working range and accessories with minimum space consumption

Simple and fast commissioning

Technical data B3000

Dimensions (WxHxD) 1.080 mm 2.200 mm 1.146 mm
Traversing range (X/Y/Z) 600 mm 400 mm 200 mm
Electrical supply 400 V / 50 Hz 16 A Fuse protection CEE-plug 3P/N/PE 400V 16/32A 50Hz
Pneumatic supply per rivet button 200 nl/min, 6 bar, 20°C
Weight ca. 530 kg

Configuration and expansion options

The heat staking systems from bdtronic can be flexibly configured according to the area of application and perfectly matched to the respective application. The following variation options are available.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Database connection MDE/BDE, traceability

Component handling

Manual workstation via pneumatic lifting door  

Fully automatic process, processing of component pallets  

Integration into production lines and automation processes

B7207 / B7210

Semi-automatic heat staking machine for manual loading with product-specific rivet head assembly.

Product flyer

Features

Suitable for the heat staking process BHS HOT STAMP®

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Recipe management

Benefits

Freely adjustable process parameters

Compact and robust

Complete process monitoring

Modular product-specific cell design

Technical data B7207 / B7210

B7207 B7210
Dimensions (WxHxD) 700 x 1.135 x 2.020 mm 1.000 x 1.135 x 2.020 mm
Max. component height ca. 250 mm ca. 250 mm
Working height ca. 960 mm ca. 960 mm
Electrical supply CEE-plug 3P/N/PE 400V 16/32A 50Hz
Pneumatic supply per rivet button 200 l/min bei 6 bar, 20°C
Weight ca. 300 kg ca. 350 kg

Configuration and expansion options

The B72xx series from bdtronic is a compact machine platform that can be equipped in many ways and is therefore available in many variations.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Database connection MDE/BDE, traceability

Component handling

Manual workstation 

Loading area protected by light barrier 

Rotary indexing table or sliding carriage  

Fully automatic process 

One-piece flow or multiple machining 

Integration into production lines and automation processes 

B7712 BHS HOT AIR® 

Semi-automatic heat staking machine for joining thermoplastics, specially designed for the two-stage hot air staking process BHS HOT AIR®.

Product flyer

Features

Semi automatic cell

Suitable for the BHS HOT AIR® hot-air staking process

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Recipe management

Benefits

Freely adjustable process parameters

Compact and robust

Complete process monitoring

Highest output on a narrow footprint

Quick-change tools for multi-product production

High strength connections

Clean process

Alternative heating methods for temperature-sensitive component environments

Technical data B7712 BHS HOT AIR®

Dimensions (WxHxD) 1.200 mm 2.200 mm 1.625 mm
Separate control cabinet with cable bridge (WxHxD) 1.600 mm 2.200 mm 600 mm
Max. component size ca. 240 mm max. 500 g
Working height ca. 950 mm
Electrical supply 3P/N/PE 400V 32A 50Hz
Pneumatic supply per nite button 200 nl/min, 6 bar, 20ºC
Weight ca. 1.400 kg

Configuration and expansion options

The heat staking systems from bdtronic can be flexibly configured according to the area of application and perfectly matched to the respective application. The following variation options are available.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Riveting result check 

Database connection MDE/BDE, traceability

Component handling

Manual workstation 

Flipping unit for joining printed circuit boards 

Fully automated process 

Integration into production lines and automation processes

B7515 BHS HOT AIR® 

The B7515 BHS HOT AIR® machine is designed for manual loading and unloading of large components.

Features

Semi automatic cell

Suitable for the heat staking process BHS HOT AIR®.

Menu-driven visualisation with operator guidance and operating levels

Beckhoff control, Windows-based

Operating data protocols

Benefits

Freely adjustable process parameters

Compact and robust

Complete process monitoring

High strength connections

Clean process

Alternative heating methods for temperature-sensitive component environments 

Technical data B7500

Dimensions (WxHxD) 1190/1490/ 1800 mm x 2200 mm x 1600 mm (different widths as cell family)
Working height ca. 950mm
Electrical supply CEE-plug 3P/N/PE 400V 16/32A 50Hz
Pneumatic supply 200nl/min, 6 bar, 20ºC

Configuration and expansion options

The heat staking systems from bdtronic can be flexibly configured according to the area of application and perfectly matched to the respective application. The following variation options are available.

Extra features

ESD equipment 

RFID units, barcode scanners, component recognition 

Process, product and machine data monitoring 

Riveting result check 

Database connection MDE/BDE, traceability

Component handling

Manual workstation 

One-piece flow 

Fully automated process  

Integration into production lines and automation processes

Sales
Contact our sales team for more information. Take advantage of our many years of experience and know-how in selecting the right hot rivet technology.
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