How can we help you?

All
Industry Sectors
Technologies
News
Career

Industry Sectors

Technologies

News

Career

Electromobility

Srcoll

E-mobility for a clean future

Electromobility

We need sustainable mobility that does not pollute the climate and does not depend on fossil resources. This is why as many vehicle drives as possible need to be electrified. 

Contact our sales team

Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0

The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors

Impregnation

Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.

Electric motor impregnation
Impregnation

Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.

Stator coating technology
Dispensing

Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  

Dispensing applications
Whitepaper

Stator busbar potting

Busbars on the stator are cast with an electro-potting resin. For a large German Tier1 supplier, bdtronic developed a complete fully automated production line.

Read more

Technology solutions for Power Conversion Systems

Dispensing

On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.

Dispensing applications for eMobility
Dispensing

DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Dispensing processes for DC/DC-converters and inverters
Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Heat staking applications for electromobility

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  

Dispensing

Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.

Dispensing technology for battery systems
Plasma

Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Plasma treatment applications
Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

Heat staking applications
Contact our sales team
Sales worldwide
E-mail: sales@bdtronic.de
Tel.: +49 7934-104-0

New B8650 impregnation machine for sustainable impregnation of electrical motors

The release of the B8650 impregnation machine enhances the electrical component manufacturing, specifically targeting the impregnation of windings in rotors, stators, and coils used in electric motors. This new machine is designed for small to medium production volumes and offers superior insulation, improved performance, and extended operating life for these critical components.

Read more about

bdtronic announces management change

bdtronic announces significant changes to its management team. As of January 1, 2024, Andreas Olkus, a technology expert with over 25 years of experience in the company, will take over the position of additional Managing Director. Together with Ömer Öztürk, who has been Managing Director since 2022, he now forms a dual leadership team. 

Read more about

smartCORE: The intelligent dispensing system for Industry 4.0

With smartCORE, we have developed an innovative dispensing system that provides the highest process reliability, outstanding product quality, and easy, comfortable operation. Find out more in our whitepaper.

Read more about
More

Events

Date: 11.09.2024
Tulsa, Oklahoma, USA
Inhouse Workshop

US TECH DAYS 2024

Take a step into the future of dispensing with us and get to know the latest generation of dispensing systems for 2C potting, 2C foam materials, gap fillers and thermal adhesives. Get an exclusive insight into new developments in dispensing technology, including robotics.
Date: 07.10.2024
Novi, Michigan, USA
Exhibition

The Battery Show North America 2024

At the Battery Show North America from October 7 - 10, 2024, bdtronic will show the latest developments for battery production in the field of battery production at booth #2908.
Date: 16.10.2024
Lyon Convention Center, France
Expo & Conference

Batteries Event 2024

We look forward to welcoming you at the Batteries Event, October 16-18, 2023 at the Congress Center, booth C40 located in the beautiful city of Lyon.
All events