Electromobility

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E-mobility for a clean future

Electromobility

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The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors

Impregnation

Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.

Impregnation

Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.

Dispensing

Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  

Whitepaper

Stator busbar potting

Busbars on the stator are cast with an electro-potting resin. For a large German Tier1 supplier, bdtronic developed a complete fully automated production line.

Technology solutions for Power Conversion Systems

Dispensing

On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.

Dispensing

DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  

Dispensing

Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.

Plasma

Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

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Sales worldwide

Latest press releases

smartCORE: The intelligent dispensing system for Industry 4.0

With smartCORE, we have developed an innovative dispensing system that provides the highest process reliability, outstanding product quality, and easy, comfortable operation. Find out more in our whitepaper.

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Events

Date: 16.04.2024
Weikersheim, Deutschland
Inhouse Workshop

Battery Experts Workshop 2024

Get to know the latest process solutions for dispensing gap fillers, foams and thermal adhesives in battery applications on April 16 and 17.
Date: 23.04.2024
Budapest, Hungary
Exhibition/Conference

INNOELECTRO 2024

At the exhibition/conference in Budapest bdtronic will present dispensing and plasma solutions to Hungary's electronics industry at the booth of AMTEST.
Date: 24.04.2024
Stuttgart
Exhibition/Conference

xEV Germany 2024

bdtronic will show the latest developments for battery production in the field of electromobility at the xEV advanced battery technology innovation on April, 24, 2024.