Electromobility

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E-mobility for a clean future

Electromobility

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Sales worldwide

The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors

Impregnation

Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.

Impregnation

Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.

Dispensing

Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  

Technology solutions for Power Conversion Systems

Dispensing

On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.

Dispensing

DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Solutionsfor battery systems

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  

Dispensing

Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.

Plasma

Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

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Sales worldwide

Latest press releases

Speed-dependent dispensing speedUP

Shorter cycle times and greater flexibility

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Smart system solution for needle bonding

bdtronic offers microdosing solution for medical technology

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Multi million euro e-mobility project for bdtronic

Trickling of hairpin stators for one of the leading TIER1-suppliers worldwide

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Events

Date: 20.04.2021
Online
Webinar

On-Demand Webinar @ Charged Virtual Conference

We will inform about the advantages of trickle impregnation compared to other technologies and show how it can be combined in-line with a powder coating process for the protection of hairpin welding points in a cost-effective way and dispensing processes commonly used in manufacturing of battery storage systems and power electronics.
Date: 24.03.2021
Online
Webinar

On-Demand Webinar @ CWIEME

Don't miss this opportunity and get a sneak peek into the world’s fastest and biggest impregnation plant, built in series for the premium electric car platform of a renowned German OEM.
Learn in this webinar how to set up a high-volume impregnation process for the automotive industry.