E-mobility for a clean future


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The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors


Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.


Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.


Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  


Stator busbar potting

Busbars on the stator are cast with an electro-potting resin. For a large German Tier1 supplier, bdtronic developed a complete fully automated production line.

Technology solutions for Power Conversion Systems


On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.


DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  


Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.


Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

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Latest press releases

A well-rounded success at bdtronic and KOSTAL

bdtronic is delighted to celebrate the successful and long-standing partnership with KOSTAL, a renowned provider in the field of e-mobility and green energy, with the delivery of the 5000th system. Together, these two companies have significantly advanced the worldwide adoption of electromobility over the course of 15 years. KOSTAL's customers include major automotive manufacturers, such as VW.

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bdtronic wins Global Awards at CWIEME 2022

bdtronic awarded in the categories "Engineer of the year" and "Excellence Award"

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Date: 11.12.2023
Town & Country Resort, San Diego, CA

AABC 2023

bdtronic will present production solutions for battery pack and module productions at the Advanced Automotive Battery Conference, December 11-14, 2023, at booth #605.