E-mobility for a clean future


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The future of mobility is electric! Electromobility also known as E-Mobility, is the key to a climate-friendly future and also one of the greatest challenges of our time. Electrically powered vehicles generate significantly less CO2 and thus contribute to climate protection. More and more electric and hybrid vehicles are being registered worldwide. 

With our process technologies, we make our contribution to electromobility. Our dispensing machines, plasma cleaner systems, heat staking machines and impregnation machines are required for a wide variety of applications for the production of hybrid or electric vehicles. 

Process solutions for electric motors


Trickle impregnation of rotors and stators 

Resin varnishing, also called trickle impregnation with our precise dispensing technology and a matching resin system increases heat dissipation, boosts performance, and etc.


Powder coating of stators

Trickle impregnation technology is combined with powder coating to protect the welding zones of hairpin or I-pin stators from external influences.


Rotor magnet bonding

Magnets in the rotor must be fixed. With our dispensing machines we offer the Magnet bonding process.  


Stator busbar potting

Busbars on the stator are cast with an electro-potting resin. For a large German Tier1 supplier, bdtronic developed a complete fully automated production line.

Technology solutions for Power Conversion Systems


On-Board Chargers (OBC)

The application of a thermally conductive material prevents the component from overheating. The sensitive electronics located in the OBC must be protected from moisture. With a potting application the electronic components are sealed and protected.


DC/DC-converters and inverters

Application of thermal interface materials (TIM) for an optimal thermal management. Bonding of lids and housings and many other dispensing applications.

Heat staking

Heat staking of busbars to housing in DC/DC-converters and inverters 

Joining using heat staking technology, of the busbar to the housing is gentle to the electronic parts.

Solutionsfor battery systems

Built-in high-voltage (HV) batteries are playing a huge role in the electric mobility. It is the heart of an electrical vehicle and stores the energy.  


Battery systems

Dispensing application of thermally conductive materials in battery packs or potting in battery management systems and many other dispensing processes are used in battery systems.


Battery modules

Before the adhesive is applied, the battery cells are pretreated with plasma to activate and clean the surface. This achieves the best possible and long-term stable adhesion.

Heat staking

Battery management systems and intelligent battery sensors

Heat staking is the ideal joining technology for sensitive electronic components.

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Latest press releases

bdtronic wins Global Awards at CWIEME 2022

bdtronic awarded in the categories "Engineer of the year" and "Excellence Award"

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Framework agreement for heat staking technology

bdtronic delivers 15 fully automatic heat staking lines for the production of driver assistance systems to a leading international automotive supplier.

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Date: 11.06.2023
Sacramento, California, USA


At the 36th Electric Vehicle Symposium & Exposition bdtronic will be on site from June 11 - 14, 2023 and show impregnation process solutions for electric drives.
Date: 14.06.2023
Munich, Germany

The smarter E Europe 2023

At the exhibition with the motto "Innovating Energy Storage" bdtronic will be on site from June 14 - 16, 2023 and show process solutions for battery production.
Date: 20.06.2023
Bad Nauheim (Germany)

Battery Systems in Car Body Engineering

At the hybrid conference, bdtronic will present new solutions for the production of battery systems.